GlobalFoundries Fab 8 is a significant expansion of the company's global presence, with the facility located in Saratoga County, New York. It's a major investment in the region.
The facility has been operational since 2013 and has undergone significant expansions since its opening. Fab 8 is a 300mm fab, which means it's a large-scale semiconductor manufacturing facility.
This expansion has created a significant number of jobs in the area, with over 3,000 employees working at the facility. The facility's growth has also had a positive impact on the local economy.
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GlobalFoundries Fab 8
GlobalFoundries Fab 8 is a state-of-the-art semiconductor manufacturing facility located in the Luther Forest Technology Campus in Malta, New York.
The facility is a massive undertaking, with a project construction cost of $4.2 billion in 2009 and a total investment of over $15 billion since its inception.
GLOBALFOUNDRIES' Fab 8 campus spans over 1.7 million square feet of building space, including a 221,000 sq. ft. administration building and a 535,000 sq. ft. Technology Development Center.
The facility is designed to produce leading-edge chips using IBM's 32nm, Silicon-on-Insulator (SOI) technology, which was jointly developed with GLOBALFOUNDRIES and other members of IBM's Process Development Alliance.
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Location: Malta
Malta is home to the GlobalFoundries FAB8 project, a state-of-the-art semiconductor manufacturing plant.
The project began in 2009 and was initially planned to be the largest project in the U.S. at a construction cost of $4.2 billion.
LaBella was selected to provide planning, engineering, and construction inspection support to ensure seamless execution of the project.
The site includes 1.7 million sq. ft. of building space, a 221,000 sq. ft. administration building, and a 535,000 sq. ft. Technology Development Center.
Over a dozen support structures are also part of the site, including a Central Utility Building and a High Voltage and Bulk Gas Yard.
LaBella has assisted the Planning Board in its site plan review of the project, which occurred quickly due to the parameters established in the GEIS process.
The Town of Malta engaged LaBella for additional construction phase support, including providing a project ombudsman to monitor overall project compliance.
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LaBella retained industry experts to provide code reviews of design documents and code interpretations, and reviewed variances and alternate means and methods.
The review scope included all building systems, including structural, mechanical, electrical, plumbing, and hazardous production materials.
LaBella performed code inspections to support the issuance of Certificates of Occupancy and provided oversight of the special inspection program.
As of June 2022, LaBella continues to perform code compliance services on behalf of the Town of Malta for GlobalFoundries at the Luther Forest Technology Campus.
GlobalFoundries Builds Plant
The GlobalFoundries FAB8 project at the Luther Forest Technology Campus was the largest planned project in the U.S. in 2009, with a project construction cost of $4.2 billion.
It began as a massive undertaking with a total construction cost of $4.2 billion, but the project has since grown to include over $15 billion in investments.
The site includes 1.7 million sq. ft. of building space, a 221,000 sq. ft. administration building, a 535,000 sq. ft. Technology Development Center, and over a dozen additional support structures.
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Construction on Fab 8 began in July 2009 and GLOBALFOUNDRIES began moving people and equipment into the facility in mid-2011.
The total clean-room space at Fab 8 will be approximately 300,000 square feet and will be capable of a total output of approximately 60,000 wafers per month.
The project has created more than 1,500 new direct jobs, developing a unique and diverse workforce drawn from local talent in the region as well as experienced professionals from across the United States and more than 30 countries.
In addition, the project has created an additional 4,300 construction-related jobs and has been established to generate hundreds of millions of dollars of economic development throughout upstate New York during the worst economic downturn since the Great Depression.
The facility is expected to begin risk production by the end of the year, with volume production in early 2013.
The project's extension will add 90,000 square feet of manufacturing capacity, bringing the total capacity for Fab 8 Module 1 to 300,000 square feet.
The extension is expected to increase the Fab 8 capacity to approximately 60,000 wafers per month and increase the capital budget by approximately $2.3 billion.
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Production and Expansion
GLOBALFOUNDRIES' new Fab 8 campus is located in the Luther Forest Technology Campus, about 100 miles north of the IBM campus in East Fishkill.
The total clean-room space at Fab 8 will be approximately 300,000 square feet. This massive facility will be capable of producing a total output of approximately 60,000 wafers per month when fully ramped.
The companies' 32/28nm technology uses the same "Gate First" approach to High-k Metal Gate (HKMG) that has reached volume production in GLOBALFOUNDRIES' Fab 1 in Dresden, Germany. This approach offers higher performance with a 10-20% cost saving over HKMG solutions offered by other foundries.
IBM's eDRAM technology will be featured in the new chips, which dramatically improves on-processor memory performance in about one-third the space with one-fifth the standby power of conventional SRAM.
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Plant Operations
At Fab 8, the plant operations are a crucial part of Globalfoundries' success. The facility spans over 2.4 million square feet, making it one of the largest semiconductor manufacturing facilities in the world.
The plant is designed to be highly efficient, with a focus on minimizing waste and maximizing productivity. This is achieved through the use of advanced automation systems and a rigorous maintenance schedule.
Fab 8 has a total of 1,000,000 square feet of cleanroom space, which is used for the fabrication of advanced semiconductors. This cleanroom space is crucial for the production of high-quality semiconductors.
The plant's operations are supported by a team of highly trained engineers and technicians who work around the clock to ensure that the facility is running smoothly.
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Frequently Asked Questions
How much did GlobalFoundries fab 8 cost?
The GlobalFoundries FAB8 project cost $4.2 billion to construct. This was the largest planned project in the U.S. at the time of its inception in 2009.
Is GlobalFoundries laying off employees?
Yes, GlobalFoundries is laying off 148 employees in Vermont, which is about 7% of the company's workforce in the state.
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